Removing slag with deburring machines
Effortlessly achieve burr-free edges
without any annoying slag
Das Wichtigste
Economical slag removal
Slag is a common by-product of flame and plasma cutting of steel. Besides creating potentially sharp edges, slag can interfere with downstream processing and prevent workpieces from being processed efficiently.
Traditional slag removal often requires labor-intensive and time-consuming manual work. WEBER deburring machines provide an efficient automated solution, removing slag reliably while reducing manual processing.
Designed for demanding industrial applications, WEBER machines combine robust construction with advanced technology for low wear and minimal maintenance. This helps reduce downtime, increase productivity, and lower operating costs.
WEBER technology
Our advanced grinding and deburring machines efficiently remove slag while remaining highly resistant to dirt and wear. Their robust construction ensures long-lasting performance and reliable operation with minimal maintenance requirements.
The slag hammer is an outstanding tool that has been specifically designed for the efficient removal of slag. Its mode of operation is based on the effective double rotation of the planetary gearbox, while at the same time the carbide pins hammer against the slag with targeted force. This symbiotic combination of double rotation and selective hammering enables the slag hammer to effortlessly eliminate even the most stubborn build-up.
However, the innovative character of the slag hammer goes even further: an ingenious mechanism ensures that the direction of rotation is reversed at regular intervals. This intelligent precaution aims to ensure even wear of the tools and maintain a constant impact force. By periodically changing direction, one-sided loading of the tool pins is avoided, which ensures the efficiency of slag removal and maximizes the service life of the tool.
This sophisticated technology not only guarantees an extended service life for the slag hammer, but also a continuously high performance over a long period of time.
After removing slag, the WEBER bolt grinding bar has been utilized by many companies worldwide for several decades as an additional lucrative processing step in our deburring machines. Its task is to uniformly remove the mill scale along the inner and outer contours of steel parts, thus creating an optimal basis for subsequent processing. This technology is characterized by consistently high grinding quality, high material throughput, and low operating costs due to long grinding abrasive lifetimes.
A beneficial feature for capturing coarse protection, such as slag residues and loose scale generated during processing in the machine and not captured by the suction, is our proven slag box at Weber. It enables a clean working environment by collecting coarse dirt generated outside the machine, is easily and safely transportable with a forklift, and allows for quick and uncomplicated emptying.
Why do we advocate for the use of a slag box? A clean work environment increases safety, enhances the well-being and health of all employees. The unintended spread of metallic deposits often leads to unnecessary wear on other existing machinery and inventory. Operational interruptions and machine damage can result, ultimately affecting productivity and profitability. Therefore, our slag box supports smoother workflow and promotes safety and cleanliness in production.
In the realm of grinding and deburring, reliability is paramount. When it comes to slag removal, a machine is needed that is not only robust and extremely user-friendly but also impervious to dirt. Our machines, with their top-notch quality "made in Germany," embody precisely these characteristics.
What does this mean in concrete terms? Thanks to their sturdy construction, they tackle even the most demanding tasks, such as processing ton-heavy metal parts, effortlessly and with minimal wear while maintaining consistent performance. Even airborne dirt and dust pose no problem for WEBER grinding machines, thanks to their enclosed processing systems and lifetime lubricated bearings.
Our metal grinding machines not only impress with their long lifespan but also with low maintenance requirements and trouble-free, efficient operation.
Machines for slag removing
Efficient slag removal
Efficient slag removal is essential for reliable downstream processing in metalworking. WEBER machines can remove heavy slag in a single pass, helping manufacturers save time, reduce manual work, and improve overall process efficiency.
Advanced process control and WEBER planetary head technology ensure thorough and consistent processing across the entire workpiece. The result is reliable slag removal and consistently high-quality surfaces.
Turning concepts as a supplement to the deburring machine
In addition to advanced deburring machines, WEBER offers intelligent automation solutions for handling heavy metal parts. Our partial turning concepts make it easier and more efficient to rotate large and heavy workpieces during the deburring process.
When removing slag and burrs, workpieces often need to be turned to access the underside. WEBER automation solutions take over this labor-intensive handling step, reducing manual effort and improving overall process efficiency.
Discover more
FAQ
Questions About Removing Slag
Slag is molten or oxidized material that can form along the cut edges of metal sheets during thermal cutting. It can occur during flame or plasma cutting due to factors such as insufficient cutting oxygen pressure, incorrect machine settings, unsuitable plasma parameters, material properties, or other process conditions.
The resulting slag can affect downstream processing and often needs to be removed before further production steps.
Traditional slag removal methods include tumbling, angle grinding, or manually knocking slag from the workpiece. While these methods can be effective for individual parts, they are often labor-intensive, time-consuming, and difficult to reproduce consistently.
Tumbling can also result in uncontrolled edge rounding and inconsistent results, while manual processing creates additional noise, dust, and safety challenges.
Modern metalworking increasingly relies on automated continuous processing. WEBER deburring machines with integrated slag hammers efficiently remove heavy slag and burrs in a controlled process, delivering consistent results while reducing manual effort and processing time.
- Risk of injury: Slag can create sharp edges and splinters, increasing the risk of injury during handling and further processing
- Further processing: Removing slag ensures that workpieces can be safely and accurately positioned, clamped, and processed in subsequent manufacturing steps
- Quality enhancement: Removing slag, burrs, and other residues improves the overall quality and appearance of the finished parts – an important factor for consistent manufacturing and reliable supplier performance
Contact, Opening Hours, Locations
Solutions for the future - Contact us
Kontakt
